Francesco Biasion(of Bifrangi company author, presiding apparitor is left) produce manager Roberto Biasion with Bifrangi. Bifrangi company is located in examine of Italian dimension musical instrument to visit a small town that the name is Mussolente, the seat of this company is ordinary, but as the place that has global appeal cent includes business, its fame attracts worldwide attention. This Italy company acquires successful core, it is efficient manufacturing technology and stable and uniform quality standard. Bifrangi company is engaged in heating up forge and machining, produce the finish machining finished product such as flange, gear, hub or semi-manufactured goods for each industry. The 40% is him Bifrangi products of its crop -- the standard flange that accords with design of the country such as ANSI, DIN, ISO or UNI and international standard norms. The others is the finish machining finished product that according to the client specific norms produces and semi-manufactured goods 60% . With the production of high quality, bifrangi won important manufacturing order. Company author holds president Francesco Biasion concurrently to say, "We enabled the product line of 5 height automation recently, for car spare parts manufacturing business undertakes turning to hub, auger cut and milling treatment. Workers need to assemble and unassemble only treatment component, change cutting tool, and control produces quality. To it the 6th similar product line also will be run very quickly rise. " the reeky, suppress hub that sending glow. Georgette Bile Mala Assamoi works in the Bifrangi factory that is located in Mussolente small town. "Thank their job, we can open the entrance door to all caller -- especially our client. Shanteweikekeleman helps us obtain and maintain certificate of quality. " work in Bifrangi, if have a bike, also can make the life more comfortable. A worker of Bifrangi controls machine through monitor. The optimal example that hot pressing machines. Original, product line is to be in to always contract supply what buy below the contract, cutting tool and razor blade are offerred by competitor of Shanteweikekeleman. These cutting tool and razor blade keep 24 hours running. Explanation of Bifrangi administrator Roberto Biasion says, "After through the head the production of a few months is run, we did not get expectant a result. Although these 5 new Famar product line are run good, quality also achieved our goal, but we must stop often machine in order to change cutting tool, and forecast these very hard to stay the time of machine. Every product line has 3 to discharge bits to machine level to 4, this appears easily just about the place of the problem. We discovered a lot of crucial problems, the control of the cutting tool invalidation that does not have the rule for example, public errand of spare parts dimension that because platoon bits is undesirable,causes owes beautiful, and cannot forecast cutting tool life to wait. " then Bifrangi seeks a help to Shanteweikekeleman. To Shanteweikekeleman's technician, analyse crucial situation, evaluate feasible improvement measure and follow-up carries out a process, it is the work that they do normally. They have thorough Bing solution to all sorts of products and equipment, have efficient program and instrument, for example the product improves a process (PIP) and manufacturing efficiency analyzer (PA) , undertake an analysis to dissatisfactory state. "These cutting tool provided the good performance that discharge bits, make workpiece clamp easier, facilitate we change quality pilot method substantially. " new working procedure allows Bifrangi company need not additional product line, can maintain manufacturing level. Bifrangi company uses the Famar product line that produces hub for the important client such as NSK to need to have reliability, can forecast gender and stability, can repeat the result with consistent generation. Since September 2006, they produce 15 measure to bring into analytic limits. Two technician used the Paolo Comis of the worker on product line and Shanteweikekeleman, Diego Moretto about 200 hours will analyse the problem that appears on product line. Regard the contact between Shanteweikekeleman and Bifrangi company as the person, comis says, "Every on-line is versed in the class is run by two workers every. And the worker's prediction of a person's luck in a given year is fluctuant very fast. Average and character, every worker is very little to producing those who cut each phase of bits to know, accordingly we held a lot of grooming course, undertake grooming to the worker in relief around. We still spent many time to undertake guidance to them when workers work. " technician people directive worker better Bing solution produces working procedure, understand the importance that has made each move correctly, help workers improve skill thereby. In the meantime, in this process, technician people oneself also got the important information that runs a condition about each working procedure, discovered main problem goes where. These information overcome coke to improve a proposal completely in hill spy dimension reflected in the book come out. Technician and workers also realise, the person can not stop to learn forever, and our everybody has the thing that can teach others. Arrived November, after working procedure analyses level to finish, began product of the 2nd phase to improve a process (the job of PIP) , this phase undertakes optimize and be monitoringed centrally. After evaluating all sorts of different solutions, chose a kind finally. Among them one evaluates option to involve a change cutting parameter and adjust a component. However, after monitoring, discover this one solution can not assure the enough life of cutting tool and razor blade however. BIFRANGI: The metal squelchs treatment expert Italy divides traceable of the Bifrangi that include business to be engaged in the domestic mill that ironware machines, but restrospect to 19 centuries are earlier. Arrive on century 60 time end, francesco Biasion and its brother Gino make its progress an industry business. Company name Bifrangi is by the name of two brother Biasion Francesco and Gino go all out to close and be become. This company held water with infinite partnership business 1967, final development becomes the cooperative joint-stock company nowadays. Build at the Italian factory 1980, although will look from today's standard, take seriously what show pair of environments all the more. The building surrounds by tree and bush. Cooling water is poured out of from plant area, cross laky, bred many carp and fresh water shrimp. The main raw material of Zuo of the boil in firm dining room is Bifrangi oneself farm and cropland those who produce is seasonal vegetable, fruit and flesh kind. At first, bifrangi is the hot forge plant that runs on behalf of tripartite. Come for years, be introduced to produce as the treatment that discharge bits, report gives client hope and the supplier cooperation that have whole production cycle. Him Bifrangi is built and improved a lot of product line and machine. This company owns several patent that produce equipment, and return sell manufacturing equipment to other company. The Bifrangi a few years ago ordered the biggest forging hammer on the world, in the near future inside use Fu Zhu. Bifrangi still will enable the biggest horizontal on the world to machine equipment to undertake hot pressing, highest pressure is amounted to 4, 000 tons, and current highest pressure record is 1, 800 tons. Bifrangi president holds father Francesco Biasion concurrently to say: "Its structure forgings completely. The greatest pressure that our computation gives it is 6, 000 tons, and its external dimension follows 1, 800 tons of hot press are same. " Bifrangi often with competitor meeting, cooperate with them. Biasion says, "We often are mixed with the technician that comes from an Asia entrepreneur meeting, we also offer spare parts for the competitor over there. " in the factory in Mussolente of Italian small town, bifrangi makes flange and mechanical part, basically use at car, lorry and the hub that build facility. The client of Bifrangi has BMW (those straps BMW) , Carter (Caterpillar) , Kang Mingsi (Cummins) , Daimule Kelaisile (DaimlerChrysler) , Daoyici (Deutz) , , still the flange that comes from world each district assembles business. There still is the order form that comes from wind- driven dynamo to produce business to be sent recently, new forging hammer will be used handle these order. Bifrangi is in British factory 300 to 4, the engine of 000 kilowatt produces crankshaft, main client has Case New Holland, Kangmingsi (Cummins) , power triumphant car (· of writing of Iveco) peace treaty Dill (John Deere) . Bifrangi has 800 employee: 370 people care about big profit Mussolente, 430 people are in two cent factory of England. The company is annual total turnover is 1. 4.5 billion euro. "The decision chooses which kind of solutions, want to choose according to mechanical model and cutting tool greatly, and need of this one information and client are shared. " Comis says, "Accordingly, the 3rd phase that PIP works includes a client to accept what what we do to improve. Bifrangi company is very satisfactory to taking positive result. " " PIP job was finished in January 2007. " he says then, "New manufacturing structure is formed eventually. Already began now further improve research, and will get very quickly assessment. " once manufacturing process is adjusted, undertake to achieved goal next namely from economic angle " manufacturing efficiency is analysed " (PA) . The outcome is very ideal, show managing about the same 2, 750 man-hour. This is meant saved 372, 872 euro. New plan lets Bifrangi company need not buy another product line, produce a standard with respect to tenability. And Bifrangi company had to produce periodic brochure, the workers of Bifrangi regard it as now the first referenced guideline that meets product line to make mistake. Administrator also feels this manual is very good, because it offerred not to suffer what worker rotate restricts,groom course, provided a good intellectual basis for new worker. Biasion says, shanteweikekeleman's technician people what put forward improved plan to produce actual effect quickly. "These cutting tool provided the good performance that discharge bits, make workpiece clamp easier, facilitate we change quality pilot method substantially. " he says, "What we replace now is to sample randomly, saved time and money. " " our first time analysis shows, a when pose quality problem main reason is the cleanness to the component. " he says then, "We use new-style air current and current and new cutting tool and razor blade to solve this problem, make we are able to control cut bits to form. " Biason says, bifrangi is considering to buy more cutting tool from Shanteweikekeleman. At present this company is in what turning and place of patternmaking production workshop use basically is Shanteweikekeleman's cutting tool, reduced the amount of the supplier so, also reduced administration cost. "Shanteweikekeleman offerred the cutting tool of top quality and bit for us. " Biasion says, "To us, top quality means the client that accords with us to anticipate. " he continues to explain say: "It is especially in automobile industry, delivery time and quality are coequal and important. To abide by delivery time, we must have reliable producer type and perfect working organization. Shanteweikekeleman is making production we offer very great help on cycle. Its technician people it is true professional. " " our collaboration was head and shoulders above pure product business. " Biasion sums up: "Thank their job, we can open the entrance door to all caller -- especially our client. Shanteweikekeleman helps us obtain and maintain certificate of quality. " the collaboration of rich effect Shanteweikekeleman technician Diego Moretto technician Diego Moretto points out Shanteweikekeleman, in analysing a process, the problem that discovers above all is incorrect cutting tool set. "This one very serious problem often is underestimated. " he says, "This periodic to production influence is tremendous. " to avoid this one mistake, shanteweikekeleman suggests to be between special cutting tool set cutting tool, as the one part that operates inside cycle, and use coke full Capto is accomplished likely, this assured to be mixed quickly exact new fixed position. To the knife the job is finished between cutting tool. Product line adjusts a machine to slant according to digital control archives buy (the dimension feature) of cutting tool and razor blade. The public errand that arises because of this the first part will accord with quality standard completely, restart production will not need to find a place for all right again, change the time of cutting tool also will decrease significantly. Shanteweikekeleman returns a proposal, bifrangi should appoint person specially assigned for a task to be in charge of controlling the cutting tool flow on product line, supervise bit to change reach pair of knives. The characteristic that this person specially assigned for a task wants Bing to solve every cutting tool and wear away state. In the meantime, the worker of every machining center should have series of a few cutting tool to go up to be used in order to offer in at hand, should change inside booked time-interval tool series, avoid such as to wear away thereby the time-consuming operation such as control, reduce a machine to need work time. The use of these new cutting tool and new job method and carry out shortened apparently change cutting tool and the machine down time that bit needs. In active working cycle, average the changeover of every machine needs 20 minutes only. This not only to the time that saves directly, and very important to reducing tolerancepublic errand risk. A machine restarts metropolis somebody is the high risk that creates deviate of tolerancepublic errand dimension every time. Open a time through reducing machine regard highly, also reduced this kind of risk. After the analysis that passes Shanteweikekeleman, what use previously, the hard alloy bit that offers by the competitor inside course of study calls in entirely, turn and introduce the bit of new-style hard alloy that has a variety of function names, include GC3210, GC4005, GC4015 and GC4225 to wait. Technician Paolo Comisz points out Shanteweikekeleman, determine optimal metal quality and geometrical appearance need very long examine process. Compare with the bit photograph that uses before Bifrangi, shanteweikekeleman's razor blade (especially new generation razor blade) can ensure longer service life, can prevent to rupture randomly. "Hard metal lets us be able to come according to changeless from beginning to end lifecycle on whole product line series of set razor blade. " Comis says, "Want to stop the machine 20 minutes only, can change whole bit series, and after be being started afresh run can arrive to plan to stop the next time continuously all the time machine. " additional, he complements: "Convert new coke full Capto let us obtain striking progress. Through using the bit of new generation, we still raised dependability, optimized the control that cut bits, this is the crucial point when using cutting tool at first. CNC Milling