Paper-cover but of dislocation milling cutter reasonable choose

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Milling treatment is the commonnest, the most serious cutting machines one of means. The application that charges a machine tool as number is wide with each passing day, also rise increasingly to the requirement of cutting tool of numerical control milling. Paper-cover but dislocation milling cutter is cutting tool of numerical control of Harbin industry capacity the new product that finite liability company is milling of contented numerical control to treatment needs and be developed in recent years. Paper-cover but dislocation milling cutter can be divided for common milling cutter and profile modeling milling cutter two kinds big, use these two kinds of cutting tool the milling treatment of achievable most workpiece. To improve the efficiency that milling machines and quality, prolong cutting tool service life, correct, choose reasonably but dislocation milling cutter (include to choose material of parameter of milling cutter configuration, geometry, razor blade to wait) have important sense. The chooses common milling to include to go up to the spare parts plane of 1 common milling cutter, milling that pours the place such as horn, channel, chamfer, step is machined, choose face milling cutter normally or establish milling cutter to finish. 1.

1 but of dislocation face milling cutter choose a point to planar milling, general first selection but dislocation face milling cutter, because but dislocation face milling cutter has more end panel to age effectively, treatment efficiency is tall, suit milling to cut the plane under deep 10mm relatively. 1) but diameter of dislocation face milling cutter and the option that tine counts but D of diameter of dislocation face milling cutter is the diameter that points to circle of circumgyrate of point of a knife. When using symmetrical milling method, press width of milling workpiece surface normally, namely Ae of quantity of side penetration of a cutting tool comes diameter of estimation face milling cutter, namely D=(1.

1 ~ 1.

6)ae. The choice can return place of cutting tool of Lv of take an examination to need power to should be in limits of machine tool rated power when diameter of dislocation face milling cutter, also can come according to D of diameter of machine tool main shaft accordingly estimation, at this moment cutting tool diameter should satisfy D<1.

5d. But what the tine number of dislocation face milling cutter follows pattern of size of milling cutter diameter and bit clamp connection is different and different. Will tell commonly, grow in quantity ages number can improve milling productivity; But get the factor such as power of structure of intensity of the treatment material, space that hold bit, tooth, clamp, machine tool and tigidity limitation, but number of tooth of dislocation face mill is unfavorable also and overmuch. Milling cutter of thick tooth flank basically measures rough machining, workpiece with Yu Dayu the treatment circumstance with milling softer or bigger width; Tooth flank milling cutter is commonly used series in; Serration and milling cutter of close tooth flank basically measure treatment of cutting, casing or milling nonferrous metal and aluminium alloy part with Yu Xiaoyong. Serration and close tine milling cutter age in every the case with not big feed falls, still can obtain than thick, medium the feed with tine big milling cutter, realize taller productivity. 2) but the choice A of parameter of geometry of dislocation face milling cutter.

Before horny choice chooses correctly but P of γ of the horn before the axial of dislocation face milling cutter is very important: When choosing bigger γ P, cutting blade is sharp, cutting is light, consume power little, but edge intensity is low; When choosing lesser γ P, cutting blade intensity increases, but cutting force also increases, consume power grow in quantity. But the choice range of the horn before axial of dislocation face milling cutter is bigger, need a basis to machine a circumstance actually logical choice. When cutting plasticity material, appropriate is chosen bigger before horn; When cutting brittleness material, appropriate is chosen lesser before horn; When material of cutting difficult treatment, need integrated consideration. When tooth negative charge is bigger, appropriate is chosen lesser before horn; Conversely, can choose bigger before horn. But the before choosing principle and axial role of F of γ of the horn before dislocation face milling cutter is radial is similar, but be restricted as a result of place of milling cutter structure, the span of γ F is not big. In addition, f of γ of the horn before radial still affects the way that discharge bits directly: When γ F is bigger, make cut bits to leave work; When γ F is lesser, make cut bits to be pressed to workpiece. Usually, the range of application of face milling cutter of γ F = 0 is wider, but when choosing, still need to combine γ P to consider integratedly. The different combination of F of γ of the horn before Gp of the horn before axial and radial, the face milling cutter that can form type of the horn before differring (1) seeing a table. Characteristic of type of the horn before the horn before expressing 1 milling cutter combines type and characteristic Shuang Zhengqian horn (Gp>0, gf>0) cutting bits of light, platoon is successful. Apply to treatment weak data and stainless steel, refractory steel, common steel, cast-iron etc. Machine tool power is lesser, answer when machining complex tigidity is poor preferential choose pair of actor before losing (Gp<0, gf<0) impact resistance is strong, can use bit of the horn after notting have. Apply to treatment cast steel, cast-iron, high strenth steel to wait. The horn before be being lost higher to the power of the machine tool and rigid requirement (Gp>0, gf<0) integrated above two sort characteristic, in make cutting tool has as far as possible enough fight concussion ability while have certain and sharp sex and property of better platoon bits again. Apply to treatment grey mouth is steel, cast-iron, cast-iron etc, advantage B is had when large surplus milling.

The choice of tool cutting edge angle but the tool cutting edge angle of dislocation face milling cutter basically affects feed force and perpendicular feed force. 45 ° tool cutting edge angle applies to treatment cast-iron or hang in main shaft of mill boring machine extend longer the treatment below the condition. The radial component of force of force of the feed when using 45 ° tool cutting edge angle and axial component of force are roughly equal, cutting force distributings in the part with longer edge, have fight very well brace up quality; 60 ° tool cutting edge angle applies to the rough machining on mill boring machine, but relatively reduce feed force substantially, marked improvement is fought brace up quality; 75 ° tool cutting edge angle is the most commonly used tool cutting edge angle, it is better that as a result of its edge uses a sex, because this has better treatment economy. 3) but the chooses milling razor blade cutting knife of razor blade of dislocation face milling cutter is long can measure according to penetration of a cutting tool of the biggest back will choose, normally penetration of a cutting tool of the biggest back measures the 2/3 ~ 3/4 that can grow for cutting blade; When the 1/2 that when mental allowance insufficient cutting blade grows, should change small norms razor blade. But the alternative with simple material of razor blade of dislocation face milling cutter is very main also, should according to be being added the material of workpiece chooses corresponding knife sheet to pledge character. The razor blade that chooses coating name is attainable better cutting effect, prolong bit service life substantially. 2.

2 paper-cover but the characteristic of dislocation face milling cutter and applied 1) paper-cover but Harbin of dislocation face milling cutter is versed in cutting tool of capacity numerical control is limited the cutting tool of new-style structure milling of joint development of college of liability company and Harbin grain industry -- paper-cover but dislocation face milling cutter centered all sorts of can of dislocation face milling cutter: A.

Used structure of new-style module type, the horn before the horn before axial and radial is formed on knife clip, any angle are not had on cutter hub. The user chooses a cutter hub, match the knife clip of on a few groups of different point of view, can assemble the face milling cutter of different cutting angle, fulfil different cutting function. B.

Bit uses sheet clamp of face of the knife before wedge piece, clamping force is large, bit dislocation is rapid, reliable, suit to be mixed in product line particularly flexible use on production unit. C.

The fixed position that the knife places is standard use annular chamfer structure, craft sex is good, can make end of face milling cutter jumps control is in 0.

02mm less than. D.

Cutter hub is finished in the treatment on machining center, can ensure each knives place groove to reach the consistency of wedge piece chamfer. Paper-cover but the special milling bit that dislocation face milling cutter uses a square to take Xiu Guangren, the milling treatment that pledges to satisfy all sorts of capable person developed of all kinds razor blade (include) of coating razor blade: Milling P kind YC10, YC20 can be chosen when material is like the steel, cast steel, long malleable iron that cut bits character.

1, the razor blade such as YC30, YC40; Milling M kind the YM20, YD20, razor blade such as YC40 can be chosen when material is like stainless steel of steel, cast steel, manganese steel, alloy cast iron, austenite, malleable iron, refractory steel character; Milling K kind material is like character cast-iron, cold hard cast-iron, quench YD10 can be chosen when steel, nonferrous metal, plastic, lumber.

1, YD10.

2, the razor blade such as YD20. Harbin labour measures numerical control knife to provide finite liability company to be able to offer 45 ° , 60 ° , 75 ° series of 9 kinds of diameters and inscribed circle diameter are 500mm of 3 kinds of tool cutting edge angle, 80 ~ 12.

7mm, 15.

875mm ages in the standard of two kinds of razor blade kind of paper-cover but dislocation face milling cutter. Milling cutter of range of 2) special structure removes standard product outside, the company still develops the face milling cutter that developed a variety of special structures in the light of the demand of different client: A.

Double razor blade builds the milling cutter that accept a scale: To satisfy the need that cuts deep milling greatly, designed double razor blade to build the milling cutter that accept a scale (1) seeing a picture. Tool cutting edge angle of this milling cutter is 75 ° , bit diameter 15.

875mm, double razor blade is built receive a structure to be able to make cut be as deep as 22mm. Graph 1 pair of razor blade are built receive B of milling cutter of lengthen blade face.

Milling cutter of face of series of 89 ° tool cutting edge angle: This milling cutter suits milling to take the work of straight stage. Milling cutter uses quadrate bit, taller than intensity of commonly used point of a knife of triangular razor blade, service life is long. Milling cutter of this kind of face and establish milling cutter photograph to compare, in small clear advantage is had in cutting deep milling, raised bit utilization rate not only, still can improve milling efficiency greatly. C.

Big before horny range milling cutter: Develop for milling aluminium alloy only. The horn before this milling cutter is effective amounts to 20 ° , it is better to cut function, cutting is more light. D.

End panel takes essence of life to cut the face milling cutter of bit: This milling cutter can improve treatment surface quality significantly, surface roughness of surface of the spare parts after treatment Ra ≤ 1.

6mm. 1.

3 helix establish milling cutter choose helix to establish milling cutter to be used at facet, a flight of stairs, stage, channel, chamfer commonly, model the milling that wait machines antrum. Helix establishs milling cutter circumferential blade is more, in feed direction cut deep bigger, can achieve higher production efficiency. Helix establishs milling cutter choose point and face milling cutter similar, this not give uncecessary details. Harbin labour measures numerical control knife to provide trial-produce of finite liability company to succeed a kind of big helix angle establishs milling cutter, its razor blade uses heavy head bolt direct impaction is on cutter hub, the structure is compact, have bigger bits space; Milling cutter is dextral structure, 25 ° helix angle makes a bits more fluent; Use the horn before the job, make cutting lighter, it is better to cut function. User of classics of this milling cutter uses test and verify, achieved satisfactory milling result. The helix of 3 kinds of series that the company still produces a diameter to be 50mm, 63mm, 80mm stands milling cutter and can install directly covering type to establish what use on milling cutter handle to cover type helix to establish milling cutter. In addition, the company still can offer all sorts of standard 7:24 awl handle, common straight handle and cut smooth model petiole interface. Of milling cutter of 2 profile modeling choosing profile modeling milling basically is the milling treatment that points to pair of convex, sunken antrum and curved surface, commonly used at the mould the treatment of outline of the mould in making. Profile modeling milling cutter uses circular arc blade more model, compare with photograph of common milling cutter, lesser treatment remain area can be obtained below identical feed condition, raise the surface to machine quality thereby. Machine a product or spare parts, normally need passes many different process, use many cutting tool that has different function and use. If be below the condition that does not change a knife, use a cutting tool to be able to complete much talk process, can reduce cutting tool cost substantially, shorten handling time. And use same it is more easy to make cutting tool make cutting tool cutting condition and machine program are decided really, can improve treatment efficiency already, can raise treatment precision again. Use profile modeling milling cutter (also say muti_function milling cutter) but the treatment of much talk working procedure that need not change a knife to be able to finish treatment configuration to differ inside certain limits. Harbin labour measures numerical control knife to provided finite liability company to develop a variety of standard paper-cover in recent years but milling cutter of dislocation profile modeling, the requirement is designed and still can make according to the user nonstandard paper-cover but milling cutter of dislocation profile modeling. Its are main the product includes: This series milling cutter uses milling cutter of essence of head of ball of 1) 120 ° means of clamp of fixed position of odd bolt razor blade, repeat fixed position precision tall; Bit is double cutting blade, dimension precision is tall, jumpy small, applicably at high speed milling; Use circular razor blade to undertake the profile modeling milling of three-dimensional curved surface, can acquire very high treatment surface quality; Use this cutting tool to return but milling round keyway and undercut. The company can offer R5, r6, r8, r10, r12.

5, the milling cutter of commonly used norms such as R16, use common straight handle and cut smooth model handle interface of two kinds of petiole. The circular key seat that milling cutter of essence of head of ball of 2) 90 ° uses milling cutter of essence of head of 90 ° ball to machine deepness to be more than radius or model the circular arc that antrum can gain satisfaction and build point-blank receive molded lines, this milling cutter is used bolt and sell kind of clamp of assorted fixed position, repeat fixed position precision tall, yi Ke is used at the finish machining of three-dimensional curved surface. 3) SQD light cutting, medium cutting, head of heavy cut ball stands milling cutter cent of this kinds of milling cutter is light cutting model, medium cutting reach heavy cut 3 kinds, the high speed that can need to satisfy different deepness antrum according to different treatment is machined. This milling cutter uses much razor blade to build receive type, can reduce bit to get power substantially; Use two-way before horn, rose to cut function, make cutting more light, smooth. Milling cutter of profile modeling of straight handle of milling cutter of profile modeling of straight handle of 4) horn R and R of horn of milling cutter of horny R planar profile modeling and milling cutter of horny R planar profile modeling are a model is muti_function cutting tool, usable Yu Xi cuts protruding model, sunken model, groove, plane and 2 dimension curved surface, through changing bit still can is opposite different capable person pledges workpiece undertakes copying. Structure of this kinds of cutting tool is more special (2) seeing a picture, can use at groovy milling not only, still can undertake the special milling such as helix interpolation mill, circumferential interpolation mill, slope mill is machined. Use treatment of horny R milling cutter to be able to omit the prior operation aperture on workpiece, improve work efficiency. Graph structure of milling cutter of planar profile modeling of 2 horn R CNC Milling