The 6 axes of comprehensive innovation are machined

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Innovatory meaning depends on introducing advanced equipment not just, still include will burgeoning technology and craft conformity to flow at whole production in Cheng, to the production of oneself the domain undertakes the configuration of optimization just is the innovation on real significance. Graph 1 FZ 100 planer-type milling machine depends on Cimoman M3 ABC of newest 3 axes milling head realized 6 axes to machine a concept. New-style milling head is undertaking 5 axes linkage, big cutting measures treatment material of aluminium alloy, synthesis, model material and HSC high speed process steel, cast-iron data side showed a tradition two axes are furcate the advantage Germany with incomparable milling head Cimoman, this milling machine at appearing first on Euromold of exhibition of Frankfurt international mould 2008, at Kegelmann Technik company is in by March 2009 consign is used. Complementary with the CAD/CAM system WorkNC G3 of Sescoi company and Xi Menzi the numerical control technology of company pole high accuracy is mixed VCS of most advanced stereo compensation technology -- this a series of the innovation makes Kegelmann Technik company marchs with confidence to successful prospective in big strides. Does future belong to the enterprise that is brave in to undertake comprehensive innovation only: of president of company of graph 2 Kegelmann Technik Mr Stephan Kegelmann? Z 100 is the most appropriate to us -- innovation, efficient. " the Kegelmann Technik company that is located in German Rodgau-Juegesheim city held water 1989, father and company president are Mr Stephan Kegelmann, expand with producing fast and archetypal engine, nowadays is the supplier of a gleam of of component of material of archetypal machine and small lot aluminium alloy, synthesis. While Kegelmann company is producing package of material of archetypal machine and small lot aluminium alloy, synthesis, more and more clients raised more requirements, machine the general interest that makes by synthetic material to accumulate a model for example, the package of frame of large aluminium alloy that place of plane production field needs is waited a moment. The field is produced in these, president Mr Kegelmann also is searching innovatory latent capacity. Company and Kegelmann Technik company maintain Cimoman all the time good cooperation concerns, some equipment had used time of 10 years even, because this Mr Kegelmann is in,the consideration changes a new-style equipment. In Cimoman FZ 100 of company new-style milling machine is revealed on the meeting, the nose of his acumen, this those who deploy M3 ABC of 3 axes milling head is brand-new type will be the key that he innovates a success. To make FZ 100 can produce the biggest effect, kegelmann Technik company configured special air conditioning workshop for its. : of say of Mr Stephan Kegelmann? Stop San ㄉ uncut jade pays dizzy cheek to grab this stool to kiss Li ⒒ of Х of π of  of Fu of  of alliance of Si of  of N of А of whistle of ⒏ of grand of green of  of  of bright solid copy embraces Cong Jing of Wu of  of Jia of box of Yi Qian of  of outskirt  approach annulus of R of field of fat of delicate solid act, make process designing most simplify, precision is highest change. All these can say provide creativity extremely. " (graph 2) pursues 4 the most prominent symbols are the 3rd its unique axis -- B axis ± first 6 axes machine the linkage limits whole world of 15 milling machine, eliminating the M3 ABC of 3 axes milling head that planer-type milling machine of FZ 100 of the utmost problem deploys is the core of whole platform equipment, cimoman this achieved company record 6 axes machine a concept. New-style milling head is undertaking 5 axes linkage, big cutting measures treatment material of aluminium alloy, synthesis, model material and HSC high speed process steel, cast-iron data side showed a tradition two axes are furcate the dominant position with unparalleled milling head, and the utmost problem got complete settlement to the limitation of treatment (graph 3, 4) . The weakness with the inherent place of traditional and furcate milling head that provides axis of A, C is, be in in A axis the utmost will arise when 0 o'clock, right now C axis is in invalid condition, main shaft is in perpendicular when cannot be swung. Around the utmost even if the tiniest angle is adjusted can bring about C axis substantially rotate, this opposite produces efficiency and treatment quality to will produce huge to affect. The machine that provides conventional milling head at the same time also cannot undertake geometrical precision is compensated. Graph 3 M3 ABC is had 3 freedom are spent and substantially place part, OK and agile ground is applied at of all kinds production Nextpage is new-style the advantage of M3 ABC of 3 axes milling head depends on, does ü of R of president of subsidiary Gimbal company Mr Diger Schrott of milling head of company responsible research and development introduce Cimoman: ? Bully brag commonplace さ low-lyingponds to mire secretly damask the Kingdom of Wei is fierce hang down of axis of Bao of  of Chinese torreya of Long of Gong of eye of  of cover with a straw mat of Shou of  of ぜ   introduce will big earth to reduce handling time. When the work that is processing any other external forms likewise, milling head of use M3 ABC undertakes linkage treatment can make produce efficiency to rise substantially. The utmost problem that because 3 axes milling head avoided traditional AC milling head completely,produces when A = 0. Because this is in mould production,can achieve extremely high treatment quality. Same plane makes a domain also can enjoy this one fruit, generally speaking AC axis enough machines frame component, but it is OK to introduce B axis the flexibility that land of very old rate improves facility, the person that such use needs to change with respect to or else milling head perhaps secures work undertake to other equipment sequel is machined. " is the advantage of new-style milling head in of the spot tried hit the point to get sufficient indication: ? The plane was secured to make the work of aluminium alloy frame with the commonnest domain on Zuo Z100 workbench (long 2.

50m, wide 1m, thick 100mm) , machining 3 ～ moment of 5 workpiece parietal, cutting speed got rising apparently (graph 5) . M3 ABC milling head is machining a box the feed that when corner is in, still can keep constant, answer relatively with this, AC milling head is in almost in this one position suspend status, of such cutting tool wore away to also decrease the smallest. Pass the harmony between 3 axes, the axial of M3 ABC swings implementation is the smallest change, saved many time, axis of C of each rounds of treatment is similar the circumgyrate of ballet will disappear completely. Graph the plane frame component of 5 models has 3 ～ normally the cone-shaped wall of 5, kegelmann Technik company passes milling head of use M3 ABC to machine these component with good feed rate 6 axes process designing so, how to undertake 6 axes process designing? Because this is certain more complex than 5 axes process designing much. ü of R of president of subsidiary Gimbal company Mr Diger Schrott that to silent of such problem at present graceful company is in charge of milling head of research and development introduced partner Sescoi company, "The research and development of WorkNC person Sescoi company took over this one problem to be designed convenient other person's open-eyed solution. The operation personnel of Kegelmann Technik had given 6 axes through the new function design of WorkNC machine program. " the advantage for sufficient play new model, the compensation of C axis motion is reduced to lowest, can undertake foresight process designing, is the Sescoi company sale that is located in German Neu-Isenburg in charge of explanation of Werner M ü Mr Ller to say: ? Unplug WorkNC of system of AM/CAD of cheek chasm Mo is operated conveniently with its famous. With 3 axes 5 axes are machined same, we grind technically give out a new algorithm, the person that use needs to pass only a few key-press can create the program of 6 axes linkage that does not have collision. " enrolled in this software intelligent program, can avoid the utmost problem that C axis produces. It is OK at the same time proper motion figure, in where treatment needs to undertake wobbly to axis of A, B, where needs to have roll to C axis. In addition the position that it still can forecast milling head automatically, can avoid to produce collision so. Is Werner Moeller special mention: ? Function of Uto5 of Mo of さ of commonplace of cave of the Lu that hold buttock high is corresponding, our research and development gave Auto6 function. Pass this function, handlers needs to press a key to be able to realize the changeover between 3 axes program and program of 6 axes linkage only. Exclusive premise is, use correct device, namely FZ 100. " graph the Laser-Tracer that 6 Etalon company offers measures a tool. Be in a long time in measure gave error curve and change automatically into can read extraction VCS data to store to make at stereo compensation of the VCS inside numerical control system 6 axes are machined for Sinumerik more effective, door subsidiary also is this research and development on the west VCS of stereo compensation system. Dr. Jochen Bretschneider of branch of Xi Menzi Value Added Services: of special to deploying the FZ100 of 3 axes milling head rise with force and spirit? Cling to the Huaihe River of show off of chasm of cheek of Yu of  of male  of busy of  of ü   comforts tip allow enlighten Liao of  of ィ of Mou Gou of the busy in faithful extensive calls out Mou to set a reason reason of  of ィ of Mou Gou of Wan of Peng of Ren Zhan Yan embeds miscellaneous closely question horsefly of poisonous sip ∠ is sought! Inumerik 840D Sl of low Chang of impossible of  of fraud ㄎ  chooses the can improve facility further essence of life of the VCS that match to allow a gender. Each machine all can produce the systematic geometry error of certain amount on the oriented system of feed axis, its are the linearity error of error of linear fixed position, level and perpendicular direction in the expression on every linear axis, and behave in direction of runner shaft coming back to retroflexion, list and place a head. In addition associated straight angle also is met between each direction generation error. Only 3 axes machine has 21 geometry error, these errors go to overlay finally the top of cutting tool. And traditional 5 axes because equipment criterion increased to rotate axis and the geometrical error with bigger generation. Can be opposite at the VCS of numerical control system through conformity the error of whole work space has facility compensation, accordingly no matter afore-mentioned errors are OK in 3 axes, 5 axes or present 6 axes equipment reduce significantly. Must have a space to equipment above all in addition stereo measure, company of this respect Xi Menzi can provide assistance, does place of no less than Dr. Jochen Bretschneider say: ? Quan  dash forward partner of Inumerik plan of Zuo of duckweed of Yun of tip of Yi Jiang of  of  Ping  , they can offer laser to measure a service. Of course equipment measures the orgnaization beyond the plan partner that also can pass us to offer. Kegelmann Technik company chose what Etalon company offers to measure a service, they still designed Laser-Tracer to measure a tool for this (graph 6) . Be in a long time in measure gave error curve and change automatically into can read extraction VCS data to store for Sinumerik within numerical control system. " can do to compare through the following data: FZ100 was not undertaking stereo precision can achieve 150µm below compensatory circumstance, and can achieve 50µm after undertaking VCS is compensated. "In 6.

× of 5m × 3m 1.

The working space with so vast 5m can achieve such precision, this is one pioneering work absolutely " , dr. Bretschneider says. He is fatidical, VCS compensation system can be in certainly in the future plane production domain receives wide application, "The equipment of great distance can have very powerful leverage for certain, this can bring about the error on direction of rotation to show the addition of geometrical multiple certainly. Precision compensation has absolutely and important sense in this respect " . Mr Stephan Kegelmann is very satisfactory to the equipment of this one a complete set of and technology, he commended each collaboration manufacturer " before the thinking of look up type " , "Control software of manufacturer, CAD/CAM through equipment manufacturer, number company and cooperate cheek by jowl between the person that use, we can realize other competition manufacturer to may return the achievement in the dream. The courage that dares to innovate is the key that leads us trend success " . What is the utmost? The definition of the utmost is the position when a of milling head runner shaft coming back is in invalid condition. The utmost of milling head of traditional AC axis is in A=0 this one position. When main shaft is perpendicular (A=0) , c axis cannot swing main shaft, main shaft rotates around oneself merely – cannot undertake small angle is adjusted right now. Only in this one position A axis can adjust angle, are its: as a result? ⑿ of word reason close hairpin > admire embeds magpie Kun  not axis of cape merchant Long substantially rotate. To producing the influence: that treatment causes? Benevolence Nai of  of ぞ of commonplace of graph of excrement of  of  of  of accept of さ of   commonplace relatively does exhausted dry up of bend so as to breakstubborn brag does  Qiao irrigate   bits to lose Wei  alkyne to hook ナ Nai relatively ⑿ of close hairpin of Mou of soft-shelled turtle of  of leech of exhausted  of bend so as to breakstubborn > Gu Lu of cape of thistle of Mou Gou ザ ? CNC Milling