PC of have the aid of controls a system to challenge limit of the technology that fold a turn

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  • source:MOMEYER CNC Machining
The control system that is based on PC is in Tuboly is full automatic fold a turn to reach solder success application received on equipment, in order to produce cover board of transformer gasoline tank. Axis of servo of 12 hydraulic pressure and axis of 25 dynamoelectric servo are based on the automation platform of PC to undertake controlling by Beckhoff entirely. Company of Br ü Tsch Elektronik and Tuboly company cooperate together, the responsible regulations that finish is made, engineering design and accurate production facilities are debugged wait for the job. Tuboly is the company of a Switzerland that shows be subordinate to to belong to division of group of Astronic Industries AG to fall, its headquarters is located in Dottikon. 20 come for years, this company devotes oneself to to offer all sorts of advanced production facilities for electric industry all the time. Roll out as what cut produces equipment, the range of products of Astronic company got be extendinged further. The success of these two companies is amalgamative make their line of the products more rich, of a the first of all in making electric trade center of professional technology qualification. Full automatic product line: The scope of business that reachs company of Tuboly-Astronic of transformer finished product from coiled strip includes: Design and produce coil winding machine of all sorts of coil winding machine, sleeve of the machine that fold a turn, capacitance and other special device and systematic accessory. Modular undee cover board folds a turn to reach solder equipment is by computer pilot full automatic production is unit, be used at finishing transformer cover board fold a turn, shape reach solder wait for working procedure. Arrive from coiled strip transformer crust finished product, whole treatment process implements automation completely. "The operates personnel to process stencil steel according to waiting for type that produces program ministry and its width make the batch that order sparks produce size. Next, generated production the program guides to the system carry out in controller. " Michael Tretter of manager of Tuboly-Astronic company electric software explains so. Automatic setting function can ensure simple, apace realizes dimension switch, thereby can economic ground undertakes more miniature batch is produced. Other produced measure to also have marked improvement likewise: Plate folds a turn with the hydraulic pressure thrust of 2 × 250 T. A side is used while plate locates accurately, go to spot welding of reinforcing steel bar two side. The heat sink after folding a turn uses a shift to reach 2 into makings stage transverse solder the system undertakes soldering. Fold curved heat sink, already soldered together with base outstanding collaboration: From the project the design arrives the scale of production that debugs Tuboly-Astronic is very giant. "Many 50 equipment can be produced every year in Dottikon, basically be a client custom-built equipment. " Michael Tretter is stated. Tuboly-Astronic and systematic partner cooperate cheek by jowl, complete corresponding program and work of research and development. Among them companies of one of Br ü Tsch Elektronik that are Uhwiesen of total position Yu Ruishi, these two companies already had had successful collaboration experience in many projects. Come for years, beckhoff is the controller supplier of Tuboly-Astronic company all the time. Because Br ü Tsch Elektronik also is one of solution partners of Beckhoff Switzerland company, accordingly, the cooperation between Tuboly-Astronic company and company of Br ü Tsch Elektronik is very close also. 2007 year end, tuboly-Astronic received order of the engine that fold a turn. Subsequently, began to speak with the program sex between company of Br ü Tsch Elektronik. Branch of automation of company of Br ü Tsch Elektronik is in charge of Herbert Friedrich path: "Ask to include: The data model that the design uses at producing data and real time news report, standard axis that designs all servo axis interface and the whole process function that produce equipment. The join of axis of door of gear of the axial function with complex height, electron and dragon door axis and virtual control system, dragon and linear operation air cylinder needs the close cooperation with expert of Beckhoff hydraulic pressure. The process that Br ü Tsch Elektronik was in charge of developing the aircraft that fold a turn controls a process. "This program already had full-scale test on systematic simulator and try to optimize through checking a process beforehand. " Herbert Friedrich say. Share axis of servo of 12 hydraulic pressure to generate the hydraulic pressure thrust of 2 X 250t, in order to fold Nextpage of curved heat sink mutual cooperation is modular between control component 4 Beckhoff face plate PC C3640 was used in producing equipment. System by the software of TwinCAT PLC automation that is based on operating system of Microsoft Windows XP (library of function of TwinCAT hydraulic pressure) control. Peripheral equipment passes system of module of terminal of Beckhoff bus line and EtherCAT photograph join. Need is compositive at the same time a PROFIBUS advocate station gateway, solder independently in order to join to controller. Besides module of terminal of binary I/O bus line, still used all sorts of imitate to measure module of bus line terminal, use join servo a powerful person mixes all sorts of measurement circuit, if pressure is measured, adjuster control and positional record. Record of buy of servo position of axle comes true by absolute value coder and increment coder. Used Beckhoff face plate PC C3640, of Windows XPProfessional operating system and positioner of hydraulic pressure of TwinCAT PLC of have the aid of of Run-Time TwinCAT PLC implementation folds a turn accurately this system deserves to have drive of axis of servo of 12 hydraulic pressure and servo of series of 25 Beckhoff AX2003. The control of axis of servo of the machine that fold a turn and the TwinCAT PLC hydraulic pressure that all dynamoelectric drive and axis of hydraulic pressure drive use Beckhoff locate functional library undertakes process designing. There are all sorts of PTP motion functions in PLC function library piece, through these functional piece can locate and control hydraulic pressure axis. Here used a standard to control algorithm, for example, operator can pass time or orbit control brae undertakes operating. Axial parameter can be saved as the file through TwinCAT and lade. The treatment process that axis of 25 dynamoelectric servo and axis of servo of 12 hydraulic pressure control the machine that fold a turn by AX2003 of system of Beckhoff servo drive shows in 15 inches of TFT of C3640 with the graph the form shows on screen. Graphical indication system is in by Tuboly company Delphi (Borland) research and development of the proper motion on the base that reachs TargetVisu. Task news report uses TwinCAT ADS implementation. CNC Milling